[Escoordminutes] ES Coordination minutes- Feb 3
Lew Serna
lserna at nrao.edu
Wed Feb 4 14:42:17 EST 2009
Minutes for the ES Division Coordination Meeting held on Tuesday,
February 03, 2009 at 10:30 am, in the LL CB conference room. Attending
were Lew Serna, Charley Chavez, Bob Broilo, Gene Cole, Brent Avery,
Ramon Gutierrez, and Jon Thunborg.
BUDGET --- Until further notice, spent accounts at 80% of your normal
allotment. Do not make major purchases for Track Material. Fuel Tank
compliance funds are made available but no other special projects are
funded as yet. VLBA Foundations (BR, NL) and Generator Repairs are high
on the wish list for FY2009.
VLBA -- MK (August tentatively), and KP (May or June tentatively) are
scheduled for this year (FY2009). A Mechanical Visit to Los Alamos will
need to be made during a double maintenance day. Eric has come up with a
task list for LA. A meeting is scheduled for Thursday 5 February 2009
around 10:00 AM to finalize FY 2009 TT visits.
The Brewster and North Liberty foundations continue to degrade and will
require urgent repairs in the near future at an approximate cost of $15K
each. Foundation work has been placed on the funding wish list. MK dish
panels that were damaged were replaced. The damaged panels will need to
be repaired for spares.
The warehouse has stocked remainder of Wheel assembly parts necessary to
replace all remaining original wheel assemblies.
We will continue in FY2010 with Maintenance visits for HN, FD and BR.
AZ BEARINGS -- Four Bearings have been shipped to Rotek for repair. Only
1 of the four bearings was refurbishable. A second bearing inner race
will be touched up and the bearing will be reassembled. This will give
us a usable emergency spare but should not be considered for a scheduled
replacement and should be labeled "emergency spare only" as soon as it
arrives. A third bearing will need a completely new inner ring
fabricated. A visit to witness assembly and acceptance of bearings is
tentatively scheduled for February and tentative delivery of all three
bearings is February- March.
Older grease samples show that antennas 10, 20, are candidates for
scheduled bearing changes. New grease samples of all VLA antennas have
been taken and will be analyzed to determine the status of VLA AZ
bearings as soon as possible to plan future bearing replacement. If
older EVLA antennas have bad bearings they may be brought in to be
updated along with a bearing change. Bolts will need to be ordered
before a bearing change this year (possibly for three bearing changes).
There is a 2 year minimum lead time for new and refurbished bearings
from Rotek. An estimated three weeks in the AAB are required before a
bearing change can occur. Parts from the bearings removed from antennas
are needed for measuring and fitting of new parts and should be stored
until they are scheduled to be shipped for repair. If an older Version
PROJECTS:
CONTROL BUILDING STAIRWAYS--- The Control Building Stairways are being
replaced due to their rapid deterioration. The stairways will be
replaced with an improved design conforming to ADA. The western stairway
is complete. A new concrete landing will have to be poured at the base
of the eastern stairway and the steps replaced. The eastern stairway
barricaded to prevent its use. There is no urgency for this project
since safety has declared that there is no need for this stairway as a
means of emergency egress. Work on the eastern stairway will continue as
the workload permits. No further progress.
ST Croix MAINTENANCE VISIT--- A special visit to the VLBA St. Croix
antenna to complete painting and replace AZ Wheel Assemblies (2ea), the
Subreflector and the elevation bearing was completed in mid November
2008. It is evident that a follow up painting program should be
initiated. Jon Thunborg will look into this.
VLA ANTENNA FOUNDATION MOVEMENT--- A problem with north arm antenna
foundation movement needs to be addressed. It appears that the two
rearward station pillars have been slowly separating over the years at
CN5, BN3 and BN5 with BN5 being the worst. They have separated far
enough in about 33 years that 2 bolts (one on each reward pad) can no
longer be used to secure the antenna pads to the foundation pillars.
Markers have been set for taking measurements to try and see which
pillars are actually moving and at what rate. The plates from BN5 have
been removed for modification in the machine shop. No change was
observed between loaded and unloaded measurements however more
measurements will be taken throughout the year. Modification of the CN5
plates and BN5 are complete. They will be installed as soon as practical.
GENERATOR REPAIRS--- Minor leaks were noticed at the engine rear seals
and it is desirable to install a better fuel filtering system. A bearing
on the generator unit also should be replacement as a PM. This work
would cost around $15K and has been put on the funding wish list.
POWER MONITOR--- Installation of the power monitoring equipment in the
Hatch gear took place on 9/19/08. The power monitoring equipment will
very useful in determining our power quality needs and will keep
operations informed of power status at all times. Power monitoring on
the internet is still pending but will be installed soon. This work
should not require a power outage.
HOT WATER LOOP. A project is submitted to install a hot water loop using
Correlator waste heat: The difference between the summer load and winter
load is mostly due
to heating (at least 300kW). However, even during the coldest mornings
the cooling tower is ventilating correlator waste heat into the
atmosphere. We already use some of the heat in the Control Building, but
by extending the hot water loop to other buildings, we may be able to
reduce our power demand. The WIDAR correlator will have an even higher
heat output to work with.
This project mainly consists of burying a hot water loop and using heat
exchangers similar to what many complexes of buildings use. Payback on
this project could be as quick as 1 year. Bob Broilo will investigate
and provide further information.
ABOVE GROUND STORAGE TANK COMPLIANCE---Our Above Ground Storage (AST)
facility is lacking in several areas according to an inspection done by
the New Mexico Environment Department. An operation and maintenance plan
and several other issues need to be addressed to comply with new
Petroleum Storage Tank Bureau (PSTB) AST regulations. An inspection
report was issued to NRAO citing non compliance of the fuel tanks in
the following areas; Monthly Release Detection inspections, Spill and
Overfill compliance, Corrosion Prevention, Financial Responsibility and
Inadequate Normal and Emergency venting. All areas of non compliance
have been corrected be the ES Division except Financial Responsibility
which will be provided by Skip.
125vdc GENERATOR SUPPLY MODIFICATION. A safety switch and other related
wiring changes to the VLA Standby Generator Battery supply will be
installed in order to make servicing the batteries a safer operation and
without interruption of the battery supply to the generator system
controls.
EVLA;
Civil--- Correlator Room: The Air Conditioning system needs to be tied
in to the CPCC for controlling a shutdown of air handlers during
emergency shutdowns. Wiring is in place and ES division will provide
support to the Software group. There was a 48vdc power supply failure
which has been corrected but spare parts need to be ordered for this. A
48volt battery pm will be done this week.
EVLA Antennas---The Antenna Group must complete mechanical overhauls of
antennas to meet the retrofit schedule of a total of 23 antennas to the
EVLA design in FY2009. A total of 20 S-band (2-4 GHz) feed horns will be
fabricated in FY2009. The Ku-band (12-18 GHz) feed horns will also be
fabricated in FY2009. A prototype insulating of the feed cone/vertex
room will be installed in an EVLA antenna in an effort to improve
temperature stability in the feed cone/vertex room. This will likely
occur in the field.
In the event remaining VLA antennas are shut down after the 22nd EVLA
antenna is complete it would be desirable to remove power and complete
some of the outfitting tasks in the field for some groups.
SAFETY REPORT:
The North Arm French Drain will need Confined Space signage has been
installed.
The problem with the dump concerning water standing seems to have been
rainwater only so this is no longer considered a problem.
Transporter noise test report is forthcoming. Hearing protection during
transporter operations will be recommended but not required.
Up-Coming training for site personal. Confined Space, Lockout-Tagout and
Bloodborne Pathogens. This is required training.
ANNOUNCEMENTS:
ETK Training (Electronic Timekeeping) Electronic Timekeeping---Parallel
testing is underway until March or soon after at which time we will go
completely onto ETK. Please continue filling out ETK timecards and
report any problems you encounter to MIS helpdesk.
The NRAO Windows Computing Admins will be upgrading Microsoft Office
2003 to Office 2007 over the next 2 months. In order to reduce
disruption to observatory operations, the upgrade will be performed one
division at a time, concurrently with a training session provided by
NRAO Computing. The current schedule shows Wednesday February 11th at
3:00pm EST, 1pm MST for Engineering Services.
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